Shops, Showrooms And Commercial Units
Retail floors, showrooms, clinics, salons, studios and the stock rooms behind them mostly need a floor that cleans easily and still looks right after a year of foot traffic. Auto shops and service bays are a different problem again, where oil and point loading from a hoist or a jack decide the thickness.
What these jobs really have in common is scheduling. The room has to reopen on a date you can plan a business around, so we work evenings and weekends or take half the floor at a time, and the phasing goes on the quote with dates attached rather than being worked out on the morning.
Warehouses And Industrial Slabs
A forklift puts several tonnes through four small patches of rubber, and a loaded pallet truck grinds along the same line hundreds of times a week. Both will find any weakness in the bond between resin and concrete, and they will find it fast, so the build goes thicker and the wear layer goes harder.
Industrial slabs also tend to be old, large and carrying history. Previous coatings come off rather than get covered, because a new system is only ever as well attached as the layer beneath it, and oil that has soaked in over the years is ground out or cut out where it has gone right through. Joints matter more at this scale too: a slab this size moves, and a joint filled with the wrong material will split the coating along its entire length.
Line marking gets laid out before any resin goes down, since retrofitting it means coating the floor twice. Aisles, pedestrian walkways in a contrasting colour, racking footprints, staging bays and hazard edges at docks and steps all get planned with whoever runs the floor.
Farm Shops And Equipment Buildings
Chatham-Kent farms more ground than any other municipality in Ontario, with roughly 630,000 acres, more than 2,400 farms and over 20 million square feet of greenhouse behind something like $1.3 billion a year in farm receipts. The buildings that come with that are neither garages nor warehouses.
An equipment shop takes a loaded tractor or combine tyre, which behaves nothing like a car tyre, and sits with diesel, hydraulic oil and grease on the floor between washes. Fertiliser and chemical stores hold things that will attack the wrong resin, so the build gets chosen against what is genuinely on the shelf. Greenhouse headhouses and potting areas are wet more or less constantly and take pallet traffic all day.
Heat is the other consideration. Most farm buildings are unheated, and epoxy needs around ten degrees in the concrete before it will cure properly, which an open shop in February is nowhere near. Polyaspartic cures a long way colder, so that is usually the answer, and either way we put a thermometer on the slab rather than trusting the forecast.
Packing Rooms, Kitchens And Food Plants
Floors that get washed every day are held to a standard nothing else here has to meet. They need to be as close to seamless as possible, because every joint is somewhere residue can sit. They need coving carried up the wall, which removes the floor-to-wall joint entirely and lets a hose take everything to the drain instead of into a corner. And they need to actually fall to that drain, since a coating follows whatever shape is underneath it, so a floor that does not currently drain gets corrected during preparation rather than papered over.
They also have to survive thermal shock, because hot washdown onto a cold slab moves the coating and the concrete at different rates and a build that has not allowed for it will debond. The resin has to resist the cleaning chemistry rather than just the food, and the aggregate through the top coat has to be graded to the room: too fine and it is slippery wet, too coarse and nobody can get it clean.
That covers packing and grading lines, cold rooms and coolers, wash bays, commercial kitchens and back-of-house, bottling and canning areas, and greenhouse packing rooms.
What You Get In Writing
The build layer by layer, the cure times for foot and full traffic, the colour and any line marking, and the dates, including which sections are closed when. You should be able to hold that beside another quote and see immediately where the two differ.